Design
the WINGGRID - How to evaluate an airplane’s performance.
The wing grid changes the performance of an airplane by
influencing its aerodynamic efficiency that is its Lift to Drag
ratio L/D. With the wing grid the span efficiency e can be set to over 4.
This opens several new
design options that can be exploited
with the winggrid:
- Increased tip stall
resistance
- Bigger wing volume
- Smaller span with same L/D
- Smoother ride due to higher wing loading
- Smaller control surfaces due a rectangular lift distribution
and increased stall resistance
- Better climb ability
- Increased range
- Increased payload per span
- Smaller wing aspect ratio with same L/D
- Reduced ground effect
- Rectangular lift distribution leads to easy design due to near
two dimensional flow over wing
- Reduced vortex energy increasing airport capacity
Step 1: performance improvement analysis
For starting we want to find the optimum design of a winggrid in a given case, using the special features of a wing with winggrid:
The tool proposed is the L/D vs speed polar of the aircraft under study. Span efficiency e, span b, wetted surface Swet, reference surface Sref and average Cfavg (friction and interference) are the parameter frame entering the generalised equation L/D vs speed polar. Below we show a few examples of such a study with L/D polar


Required inputs for this step are:
|
Symbol |
Definition |
|
M |
aircraft weigth |
|
b |
total wing span |
|
Sref |
total projected wing area (span * avg_chord) |
|
Sfus_tail |
wetted surface fuselage & stabilazers |
|
Cf_avg |
area weighted surface friction coefficient including interference drag |
|
q |
reference total head (or reference IAS speed) |
|
e |
spanefficiency for design baseline without winggrid |
Result of this performance prediction is a list of alternatives for
|
Span |
b |
|
Span-efficiency |
e |
|
Reference area |
Sref |
|
Cl_cutoff |
maximum Cl_max for limit of Cutoff up to which the winggrid will work reducing induced drag |
plus the respective L/D polars, which are the basis for subsequent winggrid designs.
Step 2: winggrid design procedure
The span-efficiency asked for is satisfied using suitable combinations of:
The diagram below gives the span-efficiency as function of these two parameters, gven by the expression reflecting the airmass deflected with rectangular spanload, relative span winggrid L2/L, N blades:
e = (1 + L2/L * (N - 1)) * 4 / p

In general it is advisable to have 2 < Nb < 5 for reasons of structural simplicity and control of additional interference drag and friction on the blades with smaller chord than main wing.
With L2/L and Nb a further choice has to be made on the type of configuration, e.g.:

For the choosen configuration the stagger angle(s) have to be calculated for the defined Cl-cutoff value, see equation below
DA* = (alfa –alfa0) / (1 – HS*) * HS*; (alfa-alfa0) derived from Cl_cutoff/(2*p)
Checking this expression with the tests gives for HS*, the critical value of the coupling parameter
0.6 < HS* <0.65
In order to calculate DA* we use the Cl-cutoff value for the wing with
winggrid assuming rectangular spanload (note that DA* is the angle between line
of grid and zero-lift direction of blade(s).
When applying the stagger calculus for single blades as in the equal angle
configuration, blades are identified as part of the grid of blades and therefore
again the respective Cl_cutoff values concerne average grid values (in contrast
to the local values Cl-cutoff_local=Cl_cutoff/overlap).
Load distribution calculation needs definition of the overlap to be used. As
overlap only influences this distribution (and not stagger angle necessary as
assumed earlier), smaller overlaps giving flatter load distribution a value in
the range 0.7 < overlap < 0.9 is advised, too small overlap results in
high local Cl-values on the blades.
Different loads on the grid-elements result in different stagger angles for
Cl_cutoff, for equal angle configuration see the typical "banana –
look", whereas for equal blade load the mean stagger angle is constant for
all blades, although in general the individual blade angles differ somewhat.
Step 3: blade profiles and Betz-correction
Based on the load distribution the blade profiles are optimized and the chord
of the winggrid (LE first blade to TE last blade) is adjusted to obtain
identical lift gradient for main profile and winggrid.
From the Cl-value for the grid-element of the blade considered the local Cl
for the blade follows:
Cl-local = Cl_grid / overlap
This local value is the basis for optimizing the blade profile (Re,range Cl,
CD).
We take note here, that the profile choosen for the blade in question should
always have identical zero-lift orientation as the main wings profile section.
The aerodynamic loads of blades in a well designed grid reach higher values
before separation (corner stall as with turbine grids) compared to the values at separation for single
wings, typical values used for design would be: Clmax_blade < 2.5, Clmax_wing
< 1.5. A grid of blades does show (at least for deviation angles less
than 0.4) nearly constant flow deviation for a quite important range of overlap,
e.g. 1.0 > overlap > 0.6 is corresponding to a range of the factor k of
0.96 to 0.86 (Betz). In the final adjustement of winggrid total chord, this
factor is compensated by magnifying the winggrid cross-section by 1/k. This
stretching assures identical lift gradient of the winggrid and the main wing
profile.
2.0 Stagger angle, high speed and low speed (approach to landing) performance
As borne out by our tests, in order to operate as induced drag
reduction, the WINGGRID has to have a minimum stagger angle
relative to chord of main wing it is attached to. This stagger
angle should as a rule be twice the angle of attack at the lowest
speed (speed-limit) for full reduction of induced drag. This
speed-limit separates two distinct regimes of speed:
| speed | effect of the WINGGRID |
| above speed-limit | full induced drag reduction |
| below speed-limit | -
fade out of drag reduction from 100% to 0% at 70% of speed-limit but
fully resistent to wingtip stall because operating as
multiple slit wing piece. - for landing approach this will help by increasing sinking speed and improving wingtip stall resistance without any controls to be actuated |
3.0 Lift
distribution and
angle of attack adjustements of winglets in WINGGRID
There are basically three different designs possible regarding
lift distribution (for details pls ask):
| DESIGN | EFFECTS |
| all winglets individually adjusted for equal lift | has to be adjusted over the whole speed range |
| all winglets set at equal angle of attack and fix | operates over whole speed range without adjustement however first winglets have much higher lift load |
| only first winglet is adjusted | this will very much relieve the higher lift load on the first winglets |
4.0 Design
for minimum interference drag of winggrid
A winggrid does cause additional drag, which if not controlled will offset
partially the gain made on reduction of induced drag, especially so at the high
speed end of an aircrafts L/D polar. In this contribution a few propositions are
listed to aid a designer, how to acually control or even nullify parts of this
additional drag components.
Background:
Quantitative confirmation of this additional drag was actually the result of the
high precision L/D tests of idaflieg 99 made on the first full scale testbed
with winggrid. In the tested designs configuration no consideration was given to
optimize this drag components and around maximum L/D of the actual polar its
amount of around 20% of Cd0 was also verified by detailed drag calculations.
Drag analysis of winggrid
The winggrid exhibits the following additional drag components excluding induced
drag compared to drag of the wing considered without winggrid:
Additional profile drag of the blades due to smaller Re-number because of reduced chord. Since total chord of the blades (i.e. sum of blade chords) is due to overlap smaller than unity less than chord of main wing profile, this additional profile drag is partly compensated. In practical cases the resultant specific profile drag of a blade is about 150% of profile drag per span of main wing. This gives for example an increase of resultant profile drag for a relative span of the winggrid of 0.2 of total halfspan and with an overlap of 0.6 very near the original profile drag of the main wing profile alone.
Interference
drag due to endplates carrying the winggrid blades. If not designed well the
interference drag of the different contributions such as:
- Connection main wing to inner endplate
- Connection of blades to inner endplate and outer endplate
Can get quite important as the example of the testbed performance has
demonstrated. On the other hand today it is well known how to minimize or
even nullify this drag component successfully.
- Friction drag on the additional endplates and endstripes
The next paragraph is meant to enumerate and explain a few current methods for this.
Minimizing interference drag
for lifting profiles ending in a plate
Interference drag for such cases is caused by development of a horseshoe-vortex
at the basis of the profile. This vortex carrying away kinetic energy causes the
interference drag. Its size is directly a consequence of the boundary layer
thickness on the plate near the leading edge of the profile. So we have two
methods dealing with this drag components:
Minimizing the boundary layer thickness at profile leading edge on the plate.
This is conveniently achieved by
a) having a bump in the plate before
the leading edge of the profile, see for information also the bump on modern
transport aircraft housing the wheels at the
base of the wings.
b) Placing a NACA ventilation entry
port in front of the leading edge of the profile, in order to reset the
thickness of the boundary layer to near zero at the
profile leading
edge junction with the plate
c) Having the plate length extending
in front of the leading edge of the profile as short as possible (applies to the
connection of main wing with inner endplate
winggrid also)
Avoiding the horseshoe-vortex by adding to
the profile a suitable forebody, which helps the streamlines within the boundary
layer upstream to surmount the difference in total pressure to the stagnation
line on the profile outside the boundary layer on the wall. As the available
literature on this method shows, such forebodies inside the boundary layer
thickness have to be carefully adapted to the operational characteristics of the
profile and the wall boundary layer however. Control of additional friction drag of
endplates. To achieve this the main considerations are two:
- Use minimal area to cover
blades and main profile sections
- Use careful rounding design at
entry leading edge in order to achieve reasonable yaw angle tolerance without
partial separations developping.
Summary
Additional drag components of the winggrid consist essentially of three
contributions.
Additional profile drag due to lower Re-number on the blades, which have smaller chord length than the main wing profile. This is at least partly compensated by using an overlap (ratio of blade chord to distance leading edge – leading edge) smaller than about 0.7 for practical purpose.
Interference drag due to horseshoe-vortex beeing created at the intersection of the winggrid endplates/endstripes with the main wing and with the blades. This drag if not treated can be quite important. It can however be almost nullified by using appropriate surface design near the leading edges of the profiles involved.
Friction drag on the additional endplates and endstripes enclosing the winggrid. Here it is essential to use minimum area and insensitivity ( no separation) to limited yaw angles.